The 2008 SOLJET PRO III XC-540 is the ultimate high-volume production tool for stunning indoor and outdoor banners, signs, vehicles, decals, POP displays and more. The new performance enhancements make this model the industry's most advanced printer/cutter featuring Roland's proprietary Intelligent Pass Control™ technology for unmatched productivity and flawless print quality in every print mode. The XC-540 delivers rich, dense 6-color CMYKLcLm images at an impressive maximum print speed of 441 sqft./hr. For maximum productivity, the XC-540 features a tri-heating system and advanced media feed and automatic take-up system and can be upgraded with an optional dryer/blower unit. The XC-540 can also be configured as a 5-color model equipped with White ECO-SOL MAX ink, creating bold white graphics for packaging comps, window graphics, POP, labels, decals and more.
1. Print / Cut Advantage
The XC-540 streamlines the production process by automatically contour cutting printed graphics. By eliminating the need to reload and reposition graphics, the XC-540 integrated cutter saves valuable time and effort.
2. Quadralign
For laminating graphics, simply remove prints, laminate and reload them for precision cutting. The Quadralign four-point optical registration system automatically realigns the cutting path and compensates for skew and distortion. The XC-540 can also function as a stand-alone vinyl cutter.
3. ECO-SOL MAX Ink
ECO-SOL MAX is a remarkable innovation in ink technology, offering fast drying time, high density, wide color gamut, rugged scratch resistance, low cost per square foot, and broad uncoated media support. In addition, ECO-SOL MAX is virtually odorless.
For the standard six-color configuration, ECO-SOL MAX comes in CMYKLcLm ink sets (220ml or 440ml cartridges). White ECO-SOL MAX is also available in 220ml cartridges for XC-540s equipped with the White Ink Option (CMYK+W). ECO-SOL MAX graphics are water and UV resistant up to 3 years outdoors*.
The XC-540 was designed with high-volume production in mind and comes standard with a protective removable tray for Roland’s 440ml ECO-SOL MAX cartridges. The XC-540 and VersaWorks 2.0 monitor ink levels in both 220ml or 440ml cartridges and post a warning when levels run low.
* Outdoor durability is based on accelerated weather tests. Results may vary depending upon location and application. Dry times vary depending on specific media characteristics. Lamination may be required for some applications or environmental conditions.
4. Roland Intelligent Pass Control Technology
First introduced in Roland XJ printers, Roland’s proprietary Roland Intelligent Pass Control™ consists of a combination of firmware and software advancements plus optimized machine stability to reduce ink bleed and irregular feeding between passes. The result is improved print quality and throughput while virtually eliminating banding. With Roland Intelligent Pass Control™, the XC-540 is now up to twice as fast in Standard print mode when printing on vinyl*. In all print modes, XC-540 graphics reflect stunning image quality with exceptionally smooth gradations and flawless solid colors.
* Print speeds vary depending on the media and print mode selected.
5. Precision Firing Pattern
The XC-540 precisely controls droplet placement in both the print head travel and paper feed directions to provide up to 1440 x 1440 dpi resolution. It uses a digital servomotor to control the media and features Piezo print heads. Variable droplet technology uses micro-precise ink droplets of three different sizes depending on the type of output. This state-of-the-art technology delivers truly breathtaking output with beautifully smooth, dot-free tones even at high print speeds.
When printing at higher speeds, many printers can produce only low density color with severely reduced image quality. Roland’s unique Precision Firing Pattern was designed to achieve the highest printing speeds possible while maintaining vibrant, high-density colors.
To achieve this, the XC-540’s Precision Firing Pattern uses Light Ink Control, a powerful VersaWorks feature that reduces the impact of banding in bi-directional modes and of white banding caused by slight feeding errors. The feature raises ink density by increasing the ratio of Lc and Lm, resulting in smaller spaces between the landed dots.
The XC-540 takes advantage of this advanced firing pattern for unparalleled image quality in every print mode. In addition, Roland’s in-line head configuration eliminates the need for lengthy calibration procedures and costly down time.
To further ensure the highest print quality, VersaWorks supports industry standard ICC profiles. In addition, VersaWorks comes with several Roland media profiles and is compatible with profiles created through standard profiling packages. An updated list of profiles can be accessed through the Roland@NET service.
6. White ECO-SOL MAX Ink Option
Roland’s SOLJET PRO III XC-540 can be configured in five color CMYK+W featuring White ECO-SOL MAX ink for bold white ink applications on both coated and uncoated materials. The advanced ink comes in 220ml no-mess cartridges and is virtually odor free, making it easier than ever to print high quality white floods, highlights, text, graphics and gradations onto a variety of media options.
The XC-540 has been engineered for flexible production and allows users to take advantage of five printing options: single-color White, four-color CMYK, and five-color CMYK+W, W+CMYK and CMYK+W+CMYK. When white ink printing is selected in VersaWorks, the printer outputs at 720x1440 dpi. In this mode, white ink graphics print at 38.8 sqft./hr. (high-quality W-Pass) and CMYK images print at 57 sqft./hr. (high-quality). For increased productivity, standard color (CMYK) applications can be printed at accelerated speeds of up to 301 sqft./hr. in high-speed 540x360 dpi mode.
Print Mode
Resolution
Color
White
High-Speed
540x360
301
n/a
Standard
360x720
151
n/a
High-Quality
720x1440
57
38.8 (W-Pass)
7. Blazing Print Speed
In addition to printing photorealistic graphics and fine art reproductions, the XC-540 can produce six-color 360 x 360 dpi signs, banners and POP displays at 441 sqft./hr (CMYKLcLm configuration). With one-inch-wide print heads that employ 360 nozzles each, the XC-540 prints large 30-sqft. banners in only minutes. The chart below illustrates the various print modes, resolution settings, and the resulting production capacity in square feet per hour.
CMYKLcLm Configuration
Banner
Resolution
Print Speed
Billboard
360 X 360 (1 pass)
441 sfph (41.0 sq m/hr)
High Speed (1)
540 X 360 (2 pass)
301 sfph (28 sq m/hr)
High Speed (2)
540 X 360 (3 pass)
207 sfph (19.2 sq m/hr)
Standard
360 X 720 (4 pass)
151 sfph (14.0 sq m/hr)
Standard
360 X 720 (5 pass)
126 sfph (11.7 sq m/hr)
High Quality
720 X 720 (8 pass)
75 sfph (7.0 sq m/hr)
High Quality
720 X 720 (9 pass)
70 sfph (6.5 sq m/hr)
Vinyl
High Speed
540 X 360 (3 pass)
209 sfph (19.5 sq m/hr)
Standard
360 X 720 (4 pass)
151 sfph (14.0 sq m/hr)
Standard
360 X 720 (5 pass)
126 sfph (11.7 sq m/hr)
Standard
540 X 720 (6 pass)
100 sfph (9.3 sq m/hr)
Standard
540 X 720 (7 pass)
89 sfph (8.3 sq m/hr)
High Quality
720 X 720 (8 pass)
75 sfph (7.0 sq m/hr)
High Quality
720 X 720 (9 pass)
70 sfph (6.5 sq m/hr)
High Quality
720 X 1440 (9 pass)
58 sfph (5.4 sq m/hr)
Artistic
1440 X 1440 (17 pass)
30 sfph (2.8 sq m/hr)
8. VersaWorks RIP Software
VersaWorks is powerful RIP software developed by Roland engineers for the company’s inkjet technology. Built upon the genuine Adobe ® PostScript ® CPSI ™ RIP engine, VersaWorks features an efficient graphical user interface that allows users to maximize their Roland inkjet without a lengthy learning curve.
VersaWorks is packed with features including Roland Color, Roland’s exclusive spot color fidelity system, Variable Data Printing, and a wide variety of convenient layout, edit and print functions such as nesting, tiling and auto/manual-layout.
VersaWorks also offers the ability to preview jobs on screen, reducing ink and media consumption due to mistakes. Users can use two job queues for handling different print conditions and can automatically update VersaWorks through the Internet, ensuring that they always have the latest software version and Roland DGA ICC profiles available. VersaWorks is compatible with Windows 2000/XP operating systems.
9. Advanced Media Handling
A true production printer, the XC-540 features an upgraded media feed and take-up system accommodating rolls of up to 66 lbs. for long, unattended printing. Seven permanent repositionable pinch rollers enhance image quality through even the longest print runs. In addition, the XC-540 features media guides, a vacuum platen and twin head heights to ensure correct media feed for thin or lighter media.
10. Intergrated Tri-Heater System
The XC-540’s integrated tri-heater system dries prints quickly even in high-speed modes for immediate finishing, installation or collection by the take-up system. The system features three components: a pre-heater that improves media receptiveness, a print heater to accelerate ink fastness and brightness, and a dryer to accelerate the drying process and improve productivity, workability and scratch resistance. All can be controlled from either the printer panel or Roland VersaWorks.
11. Optional DU-540 dryer system
The DU-540 Heater/Blower is offered as an option for the XC-540 and offers users several advantages, including the ability to print highly saturated images at full speed while using the take-up rollers. Image transfer and sticking caused by rolling up wet images are elimated. For increased media feeding accuracy during print/cut operations, the DU-540 also enables users to take full advantage of all the XC-540 pinch rollers. The DU-540 is recommended for XC-540s equipped with the White Ink Option.
12. Reliability
As with all Roland inkjet printers, the XC-540 is a virtually bulletproof production machine. With regular maintenance, it will provide years of trouble-free service. But, unlike most inkjets that require daily maintenance, the XC-540 requires servicing significantly less often. The XC-540 ink system features a motor-driven elevator that automatically adjusts to print head height. It has wipers that clean two heads at a time and flush the ink on each pass.
13. High-Speed Network Connection
Equipped with a new Roland-engineered 100 BASE-TX/10 BASE-T interface, the XC-540 connects seamlessly to office networks without additional software, achieving an increased data transmission rate of 100 Mb/sec. This makes it easy to configure a highly efficient printing environment.
14. Eco-Sol Media
ECO-SOL Media is developed especially for Roland ECO-SOL MAX ink, which is used by VersaCAMM® and SOLJET inkjets. It includes a wide selection of competitively priced, uncoated adhesive-backed vinyls and other popular substrates. The line-up currently consists of glossy, matte, clear and translucent calendered, premium cast vinyl, premium reflective vinyl, view-through vinyl, flame retardant scrim banner, blockout scrim banner and solvent glossy paper. All Roland media is carefully tested and profiled to consistently achieve high-quality results.
15. Low Running Costs
ECO-SOL MAX boosts the performance of Roland’s SOLJET and VersaCAMM inkjets at low running costs that both you and your customers will appreciate.
For a low-density image, we estimate an average ink cost of $.16 per sqft. and an average media cost of $.30 per sqft. for a total of $.46 per sqft. For a high-density image, we estimate an average ink cost of $.28 per sqft. and an average media cost* of $.30 per sqft. for a total of $.58 per sqft.
16. Two-Year Trouble-Free Warranty
There's no question that Roland inkjets combine unbeatable performance with legendary Roland reliability. As further proof of their unmatched reliability, Roland is pleased to offer an unprecedented Two-Year Trouble-Free Warranty for all AdvancedJET, Hi-Fi Express, Hi-Fi JET, SOLJET and VersaCAMM VP models. All that's required for this bonus is return of the registration card with installation information within 60 days of your purchase and confirmation* that Roland inks are running in the machine.
*Continuous exclusive use of Roland Inks during the first two years of ownership is required to qualify for the free second year of limited warranty coverage. Customers may be asked to provide proof-of-purchase to substantiate uninterrupted use of Roland Inks. Additional Terms and Conditions apply.
17. Quality Assrance
Roland’s international ISO certifications are your assurance of quality products and service. We build reliable, high-performance products and back them up with first-rate customer service and a wide variety of supplies and accessories.
SOLJET PRO III XC-540 Specifications
MODEL
XC-540
Printing method / Cutting method
Piezo ink-jet/ Friction feed
Printing width
19.68 to 54 Inches8.31 to 54 Inches
Acceptable media widths
10.25 to 54 in. (260.3 to 1371.6mm)
Maximum media thickness
1 mm or 40 mil
Maximum Media Weight
Feed Roller
110 lb. (50 kg)
Take-up Roller
66 lb. (30 kg)
Ink cartridges
Type
Exclusive ECO-SOL MAX ink cartridges
Capacity
Choose from 440 or 220 cc cartridges +/- 5 cc each
Colors
CMYKLcLm
Printing resolution
Maximum 1440 dpi
Acceptable blade tool
CAMM-1 series cutter blade
Print Speed
360x360
441 ft2/hr
450x360
293 ft2/hr
360x720
151 ft2/hr
720x720
75 ft2/hr
1440x1440
31 ft2/hr
Cutting speed
11.8 in/sec
Blade force
30 to 300gf
Blade offset compensation
0.0 to 1.5mm
Distance accuracy
While the print heater is running
Error of less than ± 0.3% of distance traveled, or ± 0.3 mm, whichever is greater
While the print heater is not running
Error of less than ± 0.3% of distance traveled, or ± 0.3 mm, whichever is greater
Distance accuracy (When cutting)
Error of less than +/- 0.4% of distance traveled, or +/- 0.3 mm, whichever is greater. When distance correction ([CALBRATION] -[CUTTING ADJ.]) has been preformed: error of less than +/- 0.2 % of distance preformed, or +/- 0.1mm, whichever is greater.
